Industrial plants are equipped with complex structures that directly affect production speed and efficiency. Each metal part used in these structures plays a critical role in terms of correct assembly, robustness, safety and continuity. Bayrakcı Metal...
Why Special Solutions are Required for Installation?
The structure, production process and the carrier system required by each industrial facility are different. For this reason, assembly solutions should be shaped according to special needs, not standard moulds.
- Areas subject to high temperature or vibration
- Production lines with risk of explosion
- Heavy duty crane rail systems
- Plant areas with high ceilings or narrow passages
Such features make the metal assembly process unique and require expertise.
Bayrakcı Metal's Assembly Approach
As Bayrakcı Metal, we consider the assembly process not only as "placement" but also as a system based on project engineering and occupational safety. For every project:
- On-site discovery
- Project-specific assembly planning
- Determination of equipment and crane requirements
- Taking work safety measures
- Time planning and co-ordination
steps are meticulously applied.
? From our Assembly Services Page you can see the detailed process flow.
How Does the Integrated Assembly Process Work?
1. Examination of the Project File
Our engineering department analyses all project drawings and determines the size, shape and assembly order of the parts to be used in assembly.
2. Field Preparation and Logistics
The process of timely delivery of materials to the site and preparation of crane layout plans is initiated. Special crane systems are provided for narrow spaces or high structures.
3. Insertion and Fixing
All metal parts are assembled at the exact point with laser measuring devices. Parts are fixed using welding, bolted joints or flange systems.
4. Reinforcement and Testing Process
Especially load-bearing parts are tested after assembly and measured in terms of vibration, pressure and weight resistance. The whole process is recorded.
5 Critical Points to Consider in Assembly
5 Critical Points to Consider in Assembly
- Ground Suitability: The installation process becomes challenging on uneven floors. Bayrakcı Metal first analyses the ground.
- Carrier Calculations: The load to be borne by each load-bearing element must be calculated in advance.
- Emergency Response Scenarios: To be planned against emergencies that may occur during assembly.
- Work Safety Procedures: All teams work with equipment such as helmet, scaffolding, harness.
- Equipment Maintenance: Cranes, forklifts and welding machines are checked in advance.
? Professional Service You can get detailed information about.
Conclusion: Assembly is an Art, Safety is a Necessity
Metal assembly solutions for industrial plants require not only speed but also engineering, experience and systematic planning. As Bayrakcı Metal, we plan, implement and control assembly processes from start to finish.
"Steel is strong, but assembly makes it meaningful."
